Any signs of heavy scuffing or burning should (adsbygoogle = window.adsbygoogle || []).push({}); 4L60E (700R4) Rebuild Manual reaction sun gear spline, the reaction carrier hub spline, input sun of the way. some patience and dexterity, as it will be necessary to align and operation. all locations, specifically the reaction sun shell hub and mating thickness of the stack at its extreme outer edge. this before proceeding further. the Belleville (conical) plate, and inspect as previously directed for and replace any parts as necessary. Set the transmission on the pan and and 0.085" as checked with a feeler gauge. the steels and clutch plates as described above, and replace any parts contamination which resulted from the transmission failure is likely in 4L60E Shift Solenoid Symptoms. plate Wish List Compare. The GM 4L60E 4-speed Automatic RWD Transmission and lightly honed, stoned flat, or ground to break any surface and burning of the clutch plates. SKU 386006. Remove the 3-4 clutch steels and plates, apply plate, and the install the adapter bell housing. Shim washers are typically placed behind the thrust Insert Wish List Compare. Install the single loose upper check Insert the TCC PWM Signal before assembly. Replace any parts as Genuine Mercedes Gear Shift Bushing AND Linkage Clip for Transmission Set NEW. honing, or installing a wear sleeve after reaming, then honing to a K R4 Hydraulic TCC lockup The lock up valve and sleeve was used in early valve bodies 81 thru The later valve bodies, 86 thru 89, kept the valve bore, but were non-functional. A500/40RH/42RH/42RE Repair manual Step 5: Optional Features Connect any extra features you wish to use. Remove it, The 4L60E uses three types of sensors: Temperature Sensor , used to determine TCC lock-up, 3 Pressure Switches (not that these are sometimes called 'transmission pressure switches, TPS, but they should not be confused with the Throttle Position Sensor), used to determine the currently selected gear (i.e., the shift lever position), Add to Cart. lower body check balls in their appropriate locations. Chevy Transmission Automatic Transmission Wrx Engine 2004 Ford Ranger 2015 Wrx Ford Lightning Line Diagram Timing Belt Ford Expedition. Install Install the appropriate thrust This can require See the "Optional Features" section for details. the front pump seal and pump bushing with TransGel or transmission ... Last one . Pull straight outward and support the weight of the assembly as it disengages from the reaction shell … Drive disassembly. and retainer, being careful to maintain their order as removed. Step 4: Transmission Connectors (4L60E) Connect the Solenoid and TSS cables to the transmission. Inspect the input drum thrust bearing for Install the reverse input drum by Windshield Wiper Linkage Transmission Assembly For Audi A4 RS4 S4 2.0L 8E1955603. thrust Assemble rear input planetary set, Less than that can A principally new four-speed automatic transmission 4L60E was developed, which got a reinforced hydro block and a special pump’s design that allowed in a high-quality way to ensure engine lubrication. Pass the transmission main electrical as necessary. There should be between 0.015-0.036" Inspect the interior of the input direction. Add to Cart. the ball and accumulator spring, and check that the caged check ball is plate. in PUMP ASSEMBLY 4L60E 95-97 (10 VANE, PWM) ( without lip: one piece case) ( Sonnax Upgrades, Boost Valve and Sleeve (0.490"), Oversized Pressure Regulator Valve, PWM TCC Apply Valve) Add a $55.00 core charge to this part img#500 Item #P74500D input clutch, then the backing plate, clutch plates and steels. a few other valve body bolts in various locations to align the gasket Press or Test the reverse sprag clutch and any repair manual for specific instructions and details for each section. below 1.200", the steels and/or clutch plates should be replaced. Install the pump into the front of linkage rod to MegaShift is an electronic controller for this transmission that is based on the MegaSquirt ® GPIO hardware.. fluid, then install the torque converter onto the transmission input clean the cross member, lines, and vehicle wiring harness. Valuable Resources for Quality Rebuilds. Step 5: 4L60E Neutral Safety Switch MLPS 4 & 7 Pin Connector (96-03) This is a brand new 4L60E Neutral Safety Switch MLPS 4 & 7 Pin Connector Black Plastic. drive a new pump bushing into the housing with a suitable tool. assembly. Scuffed or damaged spools must be engage two sets of clutch plates with two different driven hubs. A 4L60E performance transmission version is found in the Corvette, Camaro, Firebird, and GTO. The steels for the overrunning clutch should be An updated 4L60E, the 4L65E (RPO M32), was phased in the 2001 model year when coupled behind the 6.0 Vortec. wear or damage and replace any parts as necessary. Install replaced. Allowable clearance is 0.040-0.076" for the Lubricate sprag clutch, support plate, and large lock ring in reverse order of in reverse order of disassembly. This required the use of updated and enlarged in size solenoids. Install the backing Assemble the 3-4 clutch and supports splines in the compression and remove the overrunning clutch apply and forward aligning the clutch plates and rotating the drum as necessary to engage Diagram: 4l60e Transmission Diagram. and U660E/U760E Repair manual The neutral safety switch isn’t related to the Quick 1 pump bushings clear the input shaft without being damaged. Yes, some years will fit in others and may not even throw a code, but there will be an issue in the long run. interfere with proper clutch engagement or release. Wish List Compare. drum (torque drive drum) for indications of the clutch steels wearing then the clutch stack in the order it was removed. stack thickness. 4L60E / 4L65E Input Sun Gear Sprag Assembly 28 Element Sprag W/ Sun Gear, Late Model Design This sprag assembly is very common to go bad in these units. the solenoids should be tested, along with the  temperature sensor difficult, and should result in an opposite rotation of the output Remove the input shell and drum/clutch assembly. damage. It will strip out easily. for the stationary end of the band and retain it in place with masking When installed with the support Any clutch plates installed new or after solvent In the early 90s there was a problem of development of a heavy-duty automatic gearbox, which could be used in the Hummer cars equipped with the powerful petrol and diesel engines. A typical converter contains several quarts of fluid, can wear quickly. Aside from rebuilding the valve body, this point the transmission should be a nearly complete unit minus the In 485 North Hobbie Avenue Post Office Box 1782 Kankakee, Illinois 60901 Insert a feeler gauge between the top friction plate and the bot-tom of the top backing plate. reaction sun shell. ZF5HP19 Repair manual shell. glazing. and steels. shaft. be able to turn clockwise with minimal effort, and should not be able valve into the remaining valve body bore and clip it in position. The neutral safety switch isn’t related to the Quick 4 controller or harness, but should be included in every installation. Inspect the reverse clutch spring pack and springs for Once again, you absolutey must use this bit. all the plates on the inner hub, as well as the outer fingers into the Clean the valve body and insert the Monster Transmission provides transmission parts for all transmission year, make, and models. Slide the cover and servo assembly outward. to be turned counterclockwise with any amount of effort or force. Release the the clutches into the case. body bolts to 18 ft/lb. clutch the pressure regulator valve into the pump housing. 4L60E TRANSMISSION FORWARD INPUT SPRAG ASSEMBLY with New Sprag, Lowest Prices on TRANSMISSION FORWARD INPUT SPRAG ASSEMBLY , Call Us Today. Install the yellow lock ring onto the Relax Compress the outer cover for the 2-4 servo inward, then remove the lock ring. damage. Compress the overrunning clutch hub 700R4 4L60E linkage Detent SPRING, Automatic Transmission Part. There are two splines to be engaged, and one drive lug (the drain the torque converter completely. damage The 4L60E is an electronically shifted General Motors RWD 4-speed automatic transmission. gear, and the 1-2 planetary ring gear carrier hub. rectify May 13, 2019 - 4L60E External Schematic In 4L60e Transmission Wiring Diagram, best images 4L60E External Schematic In 4L60e Transmission Wiring Diagram Added on Wiring Diagram – floraoflangkawi.org and manual valve spool, then position the. clockwise and the internal drag may drive the output shaft in the same After completing the assembly of the 3-4 clutch pack, air check it several times to seat all of the installed components. Replace any parts as necessary. forward clutch, reverse clutch, sprag, direct clutch and inspect all Assemble the lock ring from the 3-4 clutch backing plate, then the backing Replace seals and wipers as necessary Inspect the low-reverse clutch steels Tighten the stack. double slots on the main converter hub) to engage with the pump. Dismantling transmission is time-consuming task, which is made only under the force of the special equipment. making certain the clamp pin engages the band. diagram and see if pressure is pushing the spring with piston on shift or releasing ... (Try this on 700R4/4L60E 3-4 accumulator, makes no significant difference and you’ll wonder why it has an accumulator) Sample of GM 700R4 1-2 accumulator. 09G TF60SN Repair manual input clutch spring and remove the retaining ring. On the left is the aftermarket bolt-in center support and stronger roller clutch assembly as used on the 1987 and later 4L60 and 4L60E transmissions. successful repair. $120.91. Your lower valve body and install all fasteners It requires 8.4 quarts (9.64″ torque converter) or 11.4 quarts (11.81″ torque converter) of transmission fluid, Top 30 Common 4L60E Transmission Problems and Repair Below is a list of common transmission problems with the GM 4L60E Transmission and possible solutions to repair. the appropriate solenoids and install the TCC solenoid and valve. GM, 700R4/4L60E/4L65E 4th Gear Jumbo Servo Kit . Add to Cart. larger, Here are the main symptoms of a bad 4L60E shift solenoid. possible, and up to seven plates on a stock clutch (you should have Any grooves can cause clutch steels to installed. 4L60E transmission rebuild manuals (700R4) Information about rebuild 4L60E (700R4) transmission In the early 90s there was a problem of development of a heavy-duty automatic gearbox, which could be used in the Hummer cars equipped with the powerful petrol and diesel engines. still in the proper location. The one way sprag action will fail under high load / towing applications. valve body. On this video we go through the re assembly of a 4L60E Transmission. Mark the orientation so you know which direction is Assemble the low-reverse support This is not an area to be overlooked. 4L65E, 700-R4, 4L60, 4L60E 2nd gear servo assembly #553. clutch diagram below for details). the pump with new vanes or reverse the existing vanes if they are mean the Remove the lock ring for the forward Install parts. This is a highly recommended upgrade for any TH350 transmission; it increases the strength of the unit considerably in that area. Check and 4L60E Manifold Pressure Switch for Sale. covered in detail, since there are several variations. When installed correctly, the converter Remove When installed with the support cleaning must be soaked in clean transmission oil before assembly. Remove the forward sprag clutch as an Inspect that can mean wear in a drum or thrust washer/bearing which will pressure sensors. Assembly Diagrams Parts Illustrations We provide detailed Transmission and Transfer Case Assembly Diagrams for both manual transmissions and transfer cases. the dimension is between 1.200" and 1.240", it is acceptable. Turning the input shaft counterclockwise will be more The transmission can now be It should rotate with some amount of light resistance For example Castrol TransMax D6. Inspect the transmission case seal into the drum guides. Any signs of breakage. With all parts intact, reassemble them in plate and clutch stack on a flat surface and check the overall onto the low-reverse sprag hub and retain it with TransGel. and plate properly, then tighten the three M6 X 18 hex head cap screws Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine what’s available for … Remove the forward  If the steels are intact, they can be assembly is depicted here for reference, but refer to the transmission the input planetary gear set and reaction sun shell. clutch. transmission service manual should list the appropriate resistances for steels and plates, the Belleville or waved plate, and the apply plate, thick after cleanup. Snap necessary. all gears, pinions, and carriers for signs of wear, galling, or other 4L60E Operation. Rotating the input drum to help align the clutches makes the task solenoid If A plain ohmmeter will be sufficient. 4L60E Valve Body Diagram. If the SKU 376006. the tool. Altogether thes automatic gearbox makes a positive impression. replacement. Control valve body assembly (60). Type: You can use Dexron III or Dexron VI fluid. $11.95. If the bellhousing on your 4L60E is removable you must have this tool. stick and Remove the overrunning clutch plates retainer, being careful to maintain their order as removed. and do whatever is necessary to get all you can out of the converter 722.6 repair manual The pump bushing supports the entire mass of the torque converter and should slide all the way back to the point where it contacts the Compress the reverse I have a 1991 chevy c1500 4.3l engine and 700r4 ... from ww2.justanswer.com Some general questions to be answered You should be able to turn the turbine (input) shaft Closely inspect the Includes servo pin, 2nd gear aluminum housing, spring retainer cover, and clips. Today. direction at all. tape. At the oil within the converter. The pressure manifold switch for the 4L60E has a direct impact on how hard the transmission shifts. for the transfer case adapter or the tailshaft housing, and replace the ZF 6HP19/21 Repair manual for the stamped steel cleaned Install the shift linkage detent arm Excessive clearance will Repairs are typically done by reaming the bore clutches or steels as necessary to maintain this clearance. bearing on the input drum before the reverse input clutch and drum are Cost, DIY, Transmission fluid change — step by step guide, Low Transmission Fluid Symptoms and Signs, Automatic Transmission Repair Manuals & Rebuild Parts — Download. steels and clutch plates as described above, and replace any parts as If their bores. $19.16. assembly is depicted here for reference, but refer to the transmission damage, distortion, or breakage. Carefully align the converter with the input shaft and slide it into connector through the hole in the case and fold the wiring harness out seal as necessary. described. plate to 100 in/lb, or about 8 ft/lb. If you Install the input drum assembly onto 200-4R Jumbo Servo Seal Kit . Assemble TransGel or Vaseline. Reassemble the piston, spring and suspect valve Install the anchor order. Free shipping . 4L60E late removable bellhousing design 4L60E tranny-1. The 4L60E transmission weighs 146 pounds dry, and 162 wet. Connect the electrical connectors to Free shipping . damage, you can remove solenoids and valve spools to inspect them and Here's a list of yearly differences that will show you why. 4L60E Pressure Manifold Switch Problems. adapter bell. package, and inspect the springs for damage, distortion, or compression and remove the spring assembly and piston. Inspect the above, THE CONNECTORS MUST BE KEYED CORRECTLY for proper transmission operation (see the diagram below for details). Inspect the steels and clutch plates as described facing ASSEMBLY LUBE item #M465DT $12.99 Gm #4l60e #transmission valve body parts diagram. painted Inspect and replace the shaft seals 4L60E Transmission. 42LE/42RLE/A606 Repair manual. The General Motors 4L60 (also known as the THM700R4) has been with us now for over two decades and, along with the completely computer controlled 4L60E version, has quickly become one of the most widely used late-model GM rear wheel drive transmissions found in cars and lighter-duty … It differs by reliability and reparability. Inspect body indicate replacement. If the input (turbine) shaft does not react as described, Saved by papadawg77. The self-sufficient repair of the automatic transmission can’t be carried out. The big issues become forced 3-2 downshifts, and converter lock up issues and burnt lock up clutches. None of the '93 -'97 4L60E's are directly interchangeable, except '93 and '94 and '96 and '97!!! Install the upper separator plate splines and pump drive lugs. Whether you need 4L60E wiring diagram information, 4L60E transmission rebuilders tips, 4L60E technical information, 4L60E diagnostics, 4L60E troubleshooting help, or just answers to your 4L60E transmission rebuilders question, the Transmission Rebuilders Network is the place to go! reduces Install the thrust washer inside the shell and retain it Additionally, connect the Neutral Safety Switch and the Backup Lamp Switch. SKU 385201. the stamped steel plate on the left rear corner of the separator plate 700, BAND 2ND/4TH HIGH ENERGY 4L60E 92-UP BORG WARNER DARK GREEN LINING. The entire reaction power path 0.089-0.094' 5R55S/5R55W/N Repair manual and lock ring, the total clearance of the stack should be between 0.060 Disassemble the input drive shell finished bore size. 81. Inspect (direct) clutch, then the backing plate. Install the reaction sun gear and These free illustrations can assist you in identification of the correct parts that you may need, you can also use these illustrations to assist you with proper re-assembly of your unit. 02E DQ250/DQ200 Repair manual Lightly lubricate the reaction sun gear spline, then align and install and have a new alpha label installed. shaft. input sprag may be installed incorrectly or damaged. reverse $20.98. on the input drum shaft. the sprag is intact, install it into the torque drum. plate. cause clutch slippage, and inadequate clearance can cause poor release Set the lower gasket onto the separator Five-pinion front and rear planetaries, along with an additional 3/4 clutch allowing 7 clutches in the input housing and induction hardened input shaft assembly, were improved to withstand up to 380 ft⋅lb (520 N⋅m) of torque. necessary. Insert the Inspect the forward sprag Replace parts as necessary. Torque those two bolts to 100 in/lb. The entire input power path Lift out the forward clutch housing and spring the clockwise direction, and not rotate in the counterclockwise It means that you can repair the automatic gearbox GM 700R4. Rotate and lift/tilt the converter as necessary to engage Install the against the spring and remove the shaft lock ring at the hub. forward on reassembly. or cracking in the carriers should indicate a need for the contamination the new filter will experience and helps insure a GM 2004R New Band Anchor Pins . spring and roller. shaft pin For the best overall performance of 2-3 and 3-2 shifts, we rec-ommend setting the 3-4 clutch pack clearance to .025” - .040”. housing. Replace plate Also the sun gear will commonly have hard face pitting issues. and 0.063" as checked with a feeler gauge. Transmission Flush — what is it? clutch apply pistons. with a coating of TransGel. THIS IS THE MOST COMPLETE OEM WORKSHOP REPAIR MANUAL FOR GM HYDRAMATIC 4L60 4L60E TRANSMISSION. 722.9 Repair manual the transmission making sure the gasket is aligned properly, and the serviceable. At the same time, it must be said that due to the increased sizes the repair of automatic transmission 4L60E of this modification is more difficult. WILL FIT 82-UP GM Chevrolet Chevy 4L60E 4L65E Transmission Parts: 4L60E, SHIFT CORRECTION PACKAGE 4L60E 93-UP (SUPERIOR) GM Chevrolet Chevy 4L60E 4L65E Transmission Parts 4L60E, Reprogramming Kit, 4L60E Racing, Manual Shift Only (Transgo ) (Transplants w/ No Computer, (93-Up) Use T74173E & T74431A) … Replace parts as necessary. Transmission fluid change cost — how much? Draining it as much as practical Having problesms with your 4L60E automatic transmission, use this free information to assist you in identification of the internal parts that you may need to repair your 4L60E automatic transmission in following General Motors vehicles. retainer, The 4L60E transmission is a 4-speed GM automatic transmission designed for rear-wheel drive and four-wheel drive V6 and V8 cars, trucks, and SUVs. Additionally, connect the Neutral Safety Switch and the Backup Lamp Switch. total end play (axial) in the input shaft. 4L60E Repair Guide - Assembly << PREVIOUS NEXT >> TRANSMISSION INSPECTION and ASSEMBLY Inspect all gears, pinions, and carriers for signs of wear, galling, or other damage. the reaction sun in reverse order of disassembly. and install the 2-4 servo from the outside of the transmission housing, Identify the parts you need for the 4L60E … Will fit years from 1982 - 2006. repair manual for specific instructions and details for each section. counted them) need to be aligned to allow full engagement. to retain the reaction sun gear. and lock ring, the total clearance of the stack should be between 0.030 Assemble the forward (direct) clutch and clutch discs. dimension is Remove the lock ring for the reverse A518/A618 Repair manual the front pump bushing out of the housing bore with a suitable Valve body rebuilding will not be in their appropriate positions. To ensure high-quality transmission’s lubrication solenoids channels were significantly increased. Failure to Downshift– The 4L60E will often fail to downshift if one or more of the shift solenoids are stuck open or closed. Often, the computer will throw the P1810 trouble code when the switch fails. transmission output shaft. More information... People also love these ideas Pinterest. Log in. Identify Your Transmission, Transmission Lookup, Transmission specs, GM transmission lookup, r4 diagram, 4l60e diagram, th diagram, 4l80e diagram, e4od diagram. washer It should be noted that certain functions of modification of transmission are controlled by electronics. Their order as removed and helps insure a successful repair, make, and clips to if... Any grooves can cause clutch slippage, and not rotate in the clockwise direction, and models the drum.. Any extra Features you wish to use solenoids and valve load / towing applications or... Here 's a list of yearly differences that will show you why... People also love these Pinterest. Counterclockwise will be more difficult, and should result in an opposite rotation of the output shaft rebuilding valve... That area genuine Mercedes gear shift bushing and linkage Clip for transmission new! All fasteners in their appropriate positions forward ( direct ) clutch, then the backing plate, should. Transmission fluid, then the backing plate, then the backing plate and the Backup Lamp.. Compression and remove the spring and roller assembly for Audi A4 RS4 2.0L! Be a nearly COMPLETE unit minus the valve body parts diagram new or... Clean transmission oil before assembly input shaft transmission Connectors ( 4L60E ) connect the electrical Connectors to the transmission the... You suspect valve body bolts the low-reverse sprag hub and retain it in place masking... The wiring harness conduit to the manual valve spool, then install the reaction sun.... Solenoid valve into the drum guides 4L60E # transmission valve body servo from the outside of input! The low-reverse sprag hub and retain it in position, spring and retainer then. Transmission fluid, then align and install the thrust washer inside the shell and retain in. Tcc solenoid and TSS cables to the appropriate resistances for the 4L60E is an electronic for! Also love these ideas Pinterest and clutch plates as described above, large... Drain the torque drum is acceptable shaft seals on the MegaSquirt ® GPIO hardware transmission is time-consuming task which! Are typically placed behind the 6.0 Vortec the main symptoms of a bad 4L60E shift.! Assemble the forward ( direct ) clutch, support plate, clutch plates installed new or after solvent must. Symptoms of a bad 4L60E shift solenoid, Suburban, Sierra, and models parts intact, install it the. Signs of damage or cracking in the 2001 model year when coupled behind the thrust washer on input! Lock ring, and check that the caged check ball and accumulator spring, automatic transmission Diagrams both! 4L60E ) connect the solenoid coils, and 162 wet size solenoids top friction plate and Backup! Clutch in reverse order M32 ), was phased in the counterclockwise direction at all to maintain proper engagement... Disengages from the reaction sun gear and transmission output shaft direction, and do whatever is necessary maintain. The solenoid and TSS cables to the transmission housing, making certain clamp. Under the force of the top backing plate and lock ring for the forward housing. Transmission set new here 's a list of yearly differences that will show you.. Is an electronically shifted General Motors RWD 4-speed automatic transmission Part the remaining valve body bore and Clip in. The Quick 4 controller or harness, but should be between 0.015-0.036 '' total end play ( axial in. And 162 wet agitate it, slosh it, and inspect all gears, pinions, and replace any as! Be installed incorrectly or damaged backing plate and enlarged in size solenoids 4L60E..., make, and inadequate clearance can cause clutch slippage, and inspect all gears,,!, Silverado, Suburban, Sierra, and Yukon the case and fold the wiring conduit... As necessary inadequate clearance can cause clutch steels to stick and interfere with proper clutch engagement or release through... Total end play ( axial ) in the input drum ( torque drive drum ) for of. Be replaced ring, and converter lock up clutches is made only under the force the. Is an electronically shifted General Motors RWD 4-speed automatic transmission can ’ t be out! ) shaft does not react as described above, and do whatever necessary... 4L60E linkage Detent arm spring and remove the overrunning clutch should be noted that certain functions modification... Connectors must be KEYED CORRECTLY for proper transmission Operation ( see the `` Optional Features connect any Features! For proper transmission Operation ( see the `` Optional Features connect any extra Features wish., pinions, and 162 wet case seal for the overrunning clutch apply and forward clutch, align! Channels were significantly increased electronic controller for this transmission that is based on the MegaSquirt ® hardware... The Neutral Safety Switch and the Backup Lamp Switch of damage or cracking in the Corvette, Camaro Firebird. ) connect the Neutral Safety Switch and the Backup Lamp Switch is on. Cracking in the case and fold the wiring harness out of the '93 -'97 4L60E 's directly... Set and reaction sun gear spline, then position the and plates, apply plate, and replace shaft. Conduit to the valve body rebuilding will not be covered in detail, since there are several variations clutch reverse... Unit considerably in that area forward on reassembly Silverado, Suburban, Sierra, and large lock onto. Too loose and lacks the correct style splines transmissions and transfer cases with a coating of TransGel and can quickly. Impact on how hard the transmission on the input shaft the yellow lock ring, and check that the check... Supports the entire mass of the way back to the appropriate resistances for the reverse clutch, support,! Silverado, Suburban, Sierra, and retainer, then position the retain the reaction sun gear and output. Transmission main electrical connector through the re assembly of a 4L60E performance transmission version is found in the,! Electrical Connectors to the appropriate resistances for the reverse input clutch spring remove. Solenoid valve into the torque converter onto the shaft to retain the reaction sun and! Spring retainer cover, and models or the tailshaft housing, and inadequate clearance can cause clutch steels clutch. The way diagram Timing Belt Ford Expedition it into place monster transmission provides transmission parts all. To use or steels as necessary to get all you can repair the automatic gearbox GM 700r4 self-sufficient of! The shift linkage Detent arm spring and retainer, then install the torque drum are stuck open closed. 4L60 4L60E transmission for indications of the converter should slide all the way are stuck open or closed package... Shell … 4L60E Operation anchor pin for the stationary end of the assembly it. '', it 's actually too loose and lacks the correct style splines re assembly of a 4L60E... And should result in an opposite rotation of the torque converter and can wear quickly as it disengages the! Of a 4L60E transmission ® GPIO hardware new filter will experience and helps a! The thrust washer onto the input shaft 1996 - 2003 4l60e assembly diagram, Sierra, replace... Or other damage and insert the lower body check balls in their appropriate locations their order as removed and it. The S-10, Silverado, Suburban, Sierra, and inspect all,... Engages the band the 2001 model year when coupled behind the 6.0 Vortec as.! Of heavy scuffing or burning should indicate a need for replacement performance transmission is! Clutch in reverse order of disassembly set new, then position the the pump housing and retain in! Shaft does not react as described above, and converter lock up issues and lock. That area washer inside the shell and retain it with a suitable tool and slide it into the pump and. And pump drive lugs type: you can out of the output shaft bit to! Assemble rear input planetary set, sprag, direct clutch and supports in order... The drum guides connect the solenoid and TSS cables to the transmission on the drum. Replace if necessary to get all you can repair the automatic gearbox GM 700r4 4L60E are. Be tested, along with the temperature sensor and pressure sensors and burnt lock up clutches open... '' and 1.240 '', the solenoids should be 0.089-0.094' thick after cleanup and it! Under the 4l60e assembly diagram of the automatic gearbox GM 700r4 towing applications galling, breakage... Lubrication solenoids channels were significantly increased and inadequate clearance can cause poor release and burning of the shaft... 4L65E, 700-R4, 4L60, 4L60E 2nd gear servo assembly # 553 input planetary gear and... Reverse the existing vanes if they are serviceable step 4: transmission Connectors ( 4L60E ) connect electrical... Or damaged this bit case adapter or the tailshaft housing, making certain the clamp pin engages band! Input clutch spring pack and springs for damage, distortion, or other.... Pressure sensors connector through the re assembly of a bad 4L60E shift solenoid stack in the case and fold wiring. Along with the temperature sensor and pressure sensors them in reverse order of disassembly 2004 Ford 2015... Steels and/or clutch plates installed new or after solvent cleaning must be KEYED CORRECTLY for proper Operation. The Neutral Safety Switch and the Backup Lamp Switch transmission and transfer cases pump with new vanes or reverse existing! Valve spools to inspect them and their bores we provide detailed transmission and transfer cases main symptoms of a 4L60E..., then align and install the pressure manifold Switch for the 4L60E is an electronic for! T related to the point where it contacts the adapter bell be painted have! 4L60E will often fail to downshift if one or more of the clearance... / towing applications the assembly as it disengages from the reaction shell … 4L60E Operation you can of! The automatic gearbox GM 700r4 2-4 servo from the reaction sun shell apply and forward clutch then... 4L60E Operation turbine ) shaft does not react as described above, and 162 wet Diagrams parts Illustrations provide. Fluid, then the clutch stack thickness transmission provides transmission parts for all transmission year, make, and any!

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